How to Start an Online T-Shirt Business: The Ultimate Guide

The t-shirt is a staple in casual wear and has been universally accepted by both men and women the last few decades. Not only are they a classic piece of casual wear, but t-shirts are a blank canvas for artists and entrepreneurs alike.

Because of this, selling t-shirts online has become a popular business choice. For many entrepreneurs, starting an online t-shirt brand is a great and inexpensive way to start an online business, whether it’s your first, second, or tenth business.

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With the growth in popularity of t-shirts businesses, there's no doubt you'll be facing some stiff competition. To break through, you'll need to have t-shirt designs people love, a brand people cherish and quality people trust. In this guide we will go through the creation process for starting your own t-shirt line and online store. We will look at each of the steps involved and the keys to success to help you get started as a t-shirt entrepreneur.

How to Start an Online T-Shirt Business

  1. Choose a niche.
  2. Create your designs.
  3. Validate your designs.
  4. Source quality materials.
  5. Develop a strong, interesting brand.
  6. Set up shop.

Let’s dive in.

Setting Up An Online T-Shirt Store Is Easy...

Here’s the good news. Building and launching a new t-shirt brand is relatively inexpensive and quick. If you already have ideas for the types of designs you want to sell, you can be up and running in as little as a few hours. With the abundance of apps and integrations in the Shopify App store, you can also connect your store to a t-shirt printer/dropshipper in minutes and have a fully functioning store, ready to print and ship to your customers.

But It’s Also Really Hard Work

Although the tools and technology available nowadays for designing, printing and shipping your own t-shirts makes getting going extremely simple, the difficult part is building a brand to stand out from the competition. Combine competition with slim margins and building an online t-shirt company becomes a little harder than it might first appear.

To be successful with your new t-shirt brand, you have to make the right decisions from the get-go.

How to Start a T-Shirt Business

There are several critical elements to starting a successful t-shirt business. Each of these elements need to be considered closely before moving forward:

  • Niche: Being more specific will help you stand out as well as better attract and market to the right audience without blowing your budget.
  • Design: The majority of people that are purchasing graphic tees are looking for design, graphics and slogans that connect with them and reflect their opinions and personality.
  • Quality: The quality of the shirts you use and the prints needs to be top notch.
  • Brand: A strong, interesting brand is vital in the t-shirt industry.

Let's take a deeper look at the keys to success.

1. Niche

You hear this term get tossed around a lot, but nowhere is it more important to choose a niche than in the graphic t-shirt industry. One of the most important factors in building a successful t-shirt business is the ability to stand out from the many competitors and one of the best ways to do that is by choosing and catering to a specific niche.

In general, categories like t-shirts with funny slogans are going to be too broad to attack in a very developed market. You’re going to want to tighten it up a little more. An example of a more specific niche would be t-shirts with funny slogans that relate to doctors and nurses.

2. Design

The last thing a visitor would want is to see in your catalogue is a copy of t-shirt design found elsewhere. Your designs don’t necessarily need to be complex, in fact many of the best selling graphic tees are very simple, however, they do need to connect with your audience and stand out.

Recommended Course on T-Shirt Design: Hey, Cool Shirt: Designing Effective T-shirt Graphics by Chris Delorenzo, Lead Designer for Johnny Cupcakes.

3. Quality

The next most important factor in the success and sustainability of an online t-shirt business is quality. You can fool someone once, but you can’t fool them twice. A pattern that fades and cracks or a t-shirt that shrinks and rips won’t create raving fans that come back and repurchase.

4. Brand: A strong, interesting brand is vital in the t-shirt industry.

Your brand is a promise that will tie together all your choices including your niche, designs and quality. Building a unique and likeable brand is important for businesses in a high competition industry. When customers have more choices, it becomes extremely important for an ecommerce business to have a distinctive presence to capture customers' attention.

Recommended Course on Clothing and Apparel Branding: A Staple of Branding: How to Start Your Fashion Company by Jeff Staple, Founder, Staple Design.

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T-Shirt Quality

Not all t-shirts are the same and not all print jobs are the same. As we mentioned above, quality is paramount to your brand and its success, so it’s important to educate yourself and choose your blank shirts wisely.

It will always be tempting to sacrifice on quality for higher profit margins but you need to consider how the quality will affect customer’s decisions to share your brand and repurchase in the long run.

Quality t-shirts encompass several factors, including fit, sizing, material, softness, and weight. A great start point for determining which blank t-shirt to use is to check out T-Shirt Magazine Online’s review of some of the most popular blank t-shirts for printing.

Once you narrow down your choices, it’s strongly encouraged to order each of the t-shirts yourself to make an informed final decision.

T-Shirt Printing Quality

In this day in age, there are three popular methods for printing onto t-shirts. Each method has its pros and cons, and will partially depend on how much time you want to invest into the product creation, as well as the printing partner you choose.

Below, we have outlined all three print methods to give you a better understanding of each process.

Screen Printing

Screen Printing
Source: Specialities Plus

Screen printing is an old technique that has stood the test of time. As one of the most popular methods for printing onto t-shirts, screen printing can produce durable and long lasting result. However, a labor intensive initial setup means screen printing is most cost effective when printing in bulk. Screen printing also poses issues when it comes to complex designs or designs with more than four to five colors as each color increases costs and production time.

Pros

  • Cost effective for large batches.
  • Volume discounts.

Cons

  • Not cost effective for multiple colors.
  • Can only print simple images and designs.

Heat Transfer

Heat transfer machine

Heat transfers have also been around for a long time and exist in several form. You may have seen basic heat transfer paper at your local office supply store. Although these make it easy to print your designs from your home computer and transfer them with an iron, these won’t cut it when it comes to running a business. The more advanced form of heat transfers are called plastisol transfers and are printed by professional printers on special, high quality heat transfer paper. The advantage of this is being able to order a stack of prints from your local printer and transfer them to your t-shirts as you receive orders with a commercial heat press machine.

Heat transfers can produce full-colour images onto t-shirts relatively easily and quickly.

Pros

  • You can “print” each shirt on demand.

Cons

  • Lower quality and less durable than direct-to-garment and screen printing.
  • Large upfront investment into a heat press machine (Few hundred dollars to a few thousand dollars).
  • Do-it-yourself approach means additional time input from yourself.

Direct-To-Garment (DTG)

Direct-To-Garment (DTG)Source: Melco

The direct-to-garment printing process operates much like a ink-jet printer you would have at home. DTG prints ink directly onto the t-shirt and can produce full color images with accuracy.

Direct-to-garment printing produces quality printing on par with screen printing and better than heat transfers. Because it operates just like an ink-jet printer, there are no setup costs, unlike screen printing. This means that it's easy and cost effective to print small orders.

The major disadvantage of direct-to-garment printing is the lack of volume discount for large orders, as it takes the same amount of time to print each shirt.

Pros

  • Unlimited color options.
  • High detail accuracy in printed design.
  • Great for small orders or one-offs.
  • No set-up costs.

Cons

  • Not cost effective for large production runs.
  • Generally no volume discounts.

Exchange Marketplace

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Creating Your Designs

Find The Best Selling Designs And Niches

If you’re stuck for t-shirt niche ideas and designs, a great start is to look at what else is popular and currently selling well.

Below is a list of several popular and bestseller pages for some of the top graphic t-shirt marketplaces that just might help you get a better idea of your next niche or t-shirt design.

You may also want to consider checking out Google Trends and Google Hot Searches to get a sense of the topics people are currently interested in.

Hire A Designer

Once you have an idea for some t-shirt designs. You’re going to have to get your ideas actually designed. If you have Adobe Photoshop or similar programs you can likely produce some simple designs by yourself. However, if you’re like most people, you will likely need to enlist some help.

There are a wide variety of tools and market places you can use to find a suitable graphic designer to help you with your designs.

Design Communities

Dribbble - Dribbble is a great designer community with lots of unique talent. Search for the style you’re looking for and message the designers you like to see if they're available for freelance projects.